Structural Pop Rivets
Ultimate Guide To Pop Structural Rivets.
High strength structural rivets are ideal when seeking a super strong vibration resistant solution. They are commonly used in heavy duty applications such as the fabrication of utility vehicles, trucks, trains, truck trailers, security fencing and numerous other applications. Structural rivets are commonly referred to as Huck rivets, or Monobolts® and their industrial clamping strength comes from their distinct internal locking mechanism i.e. their inner strength. See image on the right for the anatomy of a typical structural rivet.
Rivets are a popular fastener used to join two or more pieces of material. Essentially a rivet is composed of two components, a metal tube (body) & pin (mandrel). The pin is normally longer than the body and designed to be pulled up through the tube whilst enlarging it in the process. This results in the enlarged body clamping the material between the two ends of the tube. There are numerous rivet types for virtually any application; from connecting your home’s guttering through to the cars we drive and the planes we fly. In fact, it is almost impossible to imagine today’s world without rivets. Aerobolt has a comprehensive range of structural & standard rivet categories and can assist in your application.
What are the main pop structural rivets types?
There are predominately three type of structural rivets. Here we provide an overview and list other similar rivets.
1. Multi-Grip Structural Rivets. (Huck Rivet Magna-Lok, Monobolt®)
The Huck Magna-Lok® is a versatile structural rivet that is ideal for multiple material grip ranges. This rivet has Huck’s unique internal locking mechanism that provides a high resistance to vibration & moisture. Fast and easy to install using conventional Huck brand gun or a structural rivet gun. Aerobolt is Australia's number #1 Huck distributor with a complete range of structural rivets and structural rivet tools plus Huck air & cordless guns.
Allok® and many other bulb forming rivets feature a double-locking system that secures the material on both sides of the rivet for maximum strength, providing a vibration and weather resistant joint. It has a non-protruding blind side bulb that spreads the load, whilst avoiding pull-through. Easy to install via a Huck gun & other structural rivet tools as a standard rivet gun is not built to install structural rivets.
These rivet differs from other types due to their propeller shape blind–side anchor and an EPDM rubber washer, that combine to provide a weatherproof joint. The Bulb-Tite® and many other similar rivets spreads their clamping force through the anchor blades whilst providing excellent pull through resistance, making them an ideal choice for numerous lightweight panel applications and humid environments.
How do pop structural rivets work?
Structural rivets work a little differently to standard rivets, as there is an internal mechanism that locks a portion of the pin (mandrel) inside the rivet's body. This creates an additional layer of material that assists in increasing the rivets strength, whilst interlocking with the material.
When a structural rivet is installed, the body changes in one of the following ways as it interlocks itself into place.
1. Broadening of the Body (Multi-Grip Structural Rivets)
Body widens when the cap of the pin is pulled up, resulting in the body expanding against the material.
2. Body Compresses & Bulges (Bulb Structural Rivets)
Rivet's body is compressed by the pin cap, causing it to bulge and form a bulb against the material.
3. Body Splits & Folds (Tri-Fold Structural Rivets)
The slotted body folds and splits into a propeller shape blind–side anchor, ideal for lightweight material.
What are the advantages of Pop Structural Rivets?
Structural rivets are renowned for their strength and are the superior option compared to most other fasteners, key advantages include:
- One side assembly for fast installations as access to the rear is not required.
- Super strong, forming a mechanically activated permanent joining solution.
- Vibration and weather resistant. Offering high shear & tensile strength.
- Easy to use air, cordless, air and manual tools that are rugged & robust.
- Design flexibility, wide range of types, material, etc. to suit most applications.
- Easy inspection and maintenance, no expensive equipment for quality control.
How do you install a pop structural rivet?
Installation of a structural rivet is similar to the standard rivet, the key difference being the special tool, as a structural rivet requires a Huck gun or a structural rivet gun, because a standard rivet gun is not equipped to install structural rivets.
To install a structural rivet, pre drilling of holes is required. Load rivet’s pin tail section into rivet gun. Insert rivets body into hole and activate gun. Upon activation the head of the rivet is pushed against the nose of the tool, whilst the tool pulls up the central pin. As a result, the body compresses, and expands on the blind side until it maxes out to approximately one and a half times the size of the original diameter. Resulting in a larger surface in which the two materials are effectively fastened together.
Which is the best pop structural rivet gun?
Selecting the correct rivet gun depends on the nature of the project + your specific requirements, below we cover the main rivet gun categories, along with their pros. & cons. At Aerobolt, we stock a wide range of popular brand rivet guns plus a few alternative options that we have benchmarked for quality and value. Our site has extensive information covering most tools for you to review. To discuss further, simply contact us.
Structural rivets guns are broken down to two main types
- Huck guns that install both structural rivets and Huck bolts (pin & collar).
- Rivet guns that install structural and or standard rivets. Note that not all rivet guns are capable of installing structural rivets. Here at Aerobolt, we have both options.
These tools are suitable for the installation of both Huck bolts and Huck structural rivets with the simple changeover of a nose assembly (priced separately).
Air Huck Guns: For frequent installation, an air-powered Huck gun is the easiest choice for the job. Air powered Huck guns offer fast installations with consistent results. Some of the pros include: Easy to use, economical (cost saving compared to cordless), and no physical exertion required. They will also install to a set pressure / stroke. Cons: Requires an air source such as a compressor, possibly limiting mobility and making remote use impractical.
Cordless Battery Huck guns: Cordless Huck guns run on battery power and provide incredible versatility, allowing you to install Huck fasteners from practically anywhere. Like air tools, battery-powered tools are basically point-and-shoot. Pros: Mobility, speed. Cons: Batteries have limited charge before needing to be plugged in again, cost.
These guns are suitable for the installation of both structural and standard rivets, i.e. they do not install pin and collar Huck Bolts. They do not require a separate nose assembly and are generally an economical alternative to a Huck guns.
Air Rivet Guns: For frequent rivet installation, an air-powered riveter is the easiest choice for the job. Air rivet guns offer fast installations with consistent results. Some of the pros include: Easy to use, economical (cost saving compared to cordless), and no physical exertion required. They will also install to a set pressure / stroke. Cons: Requires an air source such as a compressor, possibly limiting mobility and making remote use impractical.
Cordless Battery Rivet Guns: Cordless structural rivet guns run on battery power and provide incredible versatility, allowing you to install rivets from practically anywhere. Like air tools, battery-powered tools are basically point-and-shoot. Pros: Mobility, speed. Cons: Batteries have limited charge before needing to be plugged in again, cost.
For the occasional installation of structural rivets, manual tools are your most cost-effective option, subject to purchasing a quality tool. They work by adding the rivet to the end of the tool, squeezing the handles, and retracting the tool from the now applied rivet. Some of the pros include: Inexpensive, easy to use, great for the handy person. Cons: They require physical force.
What's the difference between Monobolt® and Magna-Lok®?
These popular brands of structural rivets have many physical similarities however their longevity is the key difference. In laboratory fatigue tests Magna-Lok® rivet has outlasted the Monobolt® by 20 to 1. Magna-Lok lasted 2 million cycles whilst the other lasted 100,000. Another key difference is Magna-Lok does not require a special nose tip to be installed correctly, unlike the Monobolt® which requires a special nose tip. Huck’s locking mechanism has been engineered into the rivet to eliminate tooling and operator error (subject to using the correct installation gun). Read more about the differences.
How do I select the right pop structural rivet?
When considering selection you will need to look at; materials, diameter (size), grip range, head style, and strength. Here we look into the important criteria to consider prior to making a final decision.
Ensure the rivet material is compatible with the material being joined to avoid galvanic corrosion. As a rule, avoid using aluminium and stainless steel together, we recommend keeping the metal material like for like for maximum life. Stainless with stainless, aluminium with aluminium, etc.
Diameters & Hole Sizes
The size of the rivet diameter & the drill hole size is critical for success. If the rivets diameter is too small for its hole, then the gap may cause installation failure. Referring to the hole diameters before drilling is an easy way to avoid issues later.
Material Grip Range
The material grip range refers to the material thickness or the depth the rivet can be effectively installed. For example, if two 1.5 mm plates/items need to be riveted, a blind rivet with a material grip range between 2- 5 mm is required. Best practice dictates that the middle grip range of a rivet should be used and not the minimum/maximum sizes. This assists in achieving correct shear and tensile strength whilst ensuring the longevity of the rivet. Please note that the grip range is not the length of the rivet as many people mistakenly believe the length is the amount of material the rivet will pull up.
The rivet head type assists in holding the material together and enhancing its appearances. Dome heads sit proudly above the material, whilst large flange or truss head is a shallower broader head profile & suited for thin or soft material items like thin steel sheeting. The countersunk option provides a flush neat finish subject to countersinking the hole, allowing the head to sit level with the surrounding material.
Frequently Asked Pop Structural Rivet Questions.
How do I install rivets?
To install a rivet, pre drilling of hole is required. Load rivet’s pin mandrel into rivet gun. Insert rivets body into hole and activate gun. Upon activation the head of the rivet is pushed against the outer surface of the tool, whilst the tool pulls up the central pin (mandrel). As a result, the bottom portion of the rivet compresses, and expands on the blind side. This expansion maxes out when it reaches approximately one and a half times the size of the original diameter. Resulting in a larger surface in which the two materials are effectively fastened together.
How does a rivet work?
Below we illustrate how a rivet works. Essentially a rivet is a metal tube with a pin (mandrel) through it, upon installation the pin's head is shaped to expand the tube & lock up the material.
What is the difference between the pop rivet and blind rivet?
Many customers ask this question and the short answer is there is no difference. They are two labels for the same item, a blind rivet means you do not need access to the other side of the material, or you can't see the other side of the material. Also known as Pop® rivets because it is the brand name of the original rivet company.
Why are pop rivets used on airplanes?
Rivets are the preferred choice of fasteners in the construction of airplanes because they can withstand extreme stress without breaking, whilst barely succumbing to damage. They are used in aerospace manufacturing because it simplifies both production and the maintenance of the aircraft.
Can I get coloured pop structural rivets?
Yes, Aerobolt offers painted structural rivets. They cost a little extra compared to the mill (raw) finish and are available in a wide range of colours. Refer to the Colorbond ® colour chart for selection.
Can you assist me with pop rivet selection?
Sure, the Aerobolt team can assist customers with their selection, feel free to call us on 02 9755 3747 or contact us.
Do you deliver pop rivets throughout Australia?
Yes, we can deliver Australia wide through our network team of courier companies. In Sydney we offer our customers same day delivery if you order before 10.00 am or the next day. Deliveries to regional New South Wales or major cities such as Melbourne, Brisbane including regional South Eastern Australia are either next day delivery or 2 days turnaround.
Why have my structural pop rivets failed?
There are several reasons your structural rivet has failed. The issue could be a dodgy rivet or an installation issue. Either way we offer a wide range of technical services, including rivet testing services. We have teamed up with a NATA approved lab. that undertakes laboratory rivet testing services. Should you have a rivet failure, let us know so we can review your application and or have your rivets sent to the NATA approved lab for laboratory rivet testing.
Pop Structural Rivet Summary
Structural rivets offer superior fastening capabilities for heavy-duty and light fabrication applications. A rivet in one form or another has been used by people for numerous centuries and it is hard to imagine a world without rivets. Rivets are everywhere from the metal roofing and guttering that protect our homes, to the air conditioners that make us more comfortable, to the cars we drive, the planes we fly, and the ships we sail.
Wherever there is a joining application there is bound to be a rivet to suit. Rivets are the #1 fastener in endless applications. At the conclusion of this blog, it is evident that rivets play an important part of the fastener world and irrespective of the rivet type needed for your project, be assured that your project will end up as a successful one with the use of the correct rivet - call us on 02 9755 3747 or contact us for guidance.
Copyright © 2021 Aerobolt Australia Pty Ltd. All rights reserved.